Table of Contents
SECTION 5: ACCESSORIES ......................... 49
SECTION 6: MAINTENANCE
......................... 51
Schedule
...................................................... 51
Cleaning/Protecting
...................................... 51
Lubrication
................................................... 52
Machine Storage
.......................................... 56
SECTION 7: SERVICE
................................... 57
Troubleshooting
........................................... 57
Backlash Adjustment
................................... 60
Gib Adjustment
............................................ 61
Half Nut Adjustment
..................................... 62
Leadscrew Shear Pin Replacement
............ 62
V-Belt Tension & Replacement.................... 63
Timing Belt Tension & Replacement
........... 65
SECTION 8: WIRING
...................................... 66
Wiring Safety Instructions
............................ 66
G0602/G0602Z Wiring Diagram
.................. 67
G0602/G0602Z Electrical Components
....... 68
G0752/G0752Z Wiring Box Diagram
........... 69
G0752/G0752Z Wiring Box Components
.... 70
G0752/G0752Z Control Panel Wiring
Diagram
....................................................... 71
G0752/G0752Z Control Panel Components
72
G0752/G0752Z Motor Wiring Diagram
........ 73
SECTION 9: PARTS
....................................... 74
Spindle & Drive Belt
..................................... 74
Apron
........................................................... 76
Tool Post & Compound Rest
....................... 77
Tailstock
....................................................... 78
Bed & Leadscrew
......................................... 79
Steady Rest & Follow Rest
.......................... 80
G0602/G0602Z Motor & Electrical
............... 81
G0752/G0752Z Motor & Electrical
............... 82
Change Gears.............................................. 83
Gearbox
....................................................... 84
G0602/G0752 Cross Slide & Carriage
........ 86
G0602Z/G0752Z Cross Slide & Carriage
.... 87
SECTION 10: APPENDIX
............................... 91
G0602/G0602Z Charts................................. 91
G0752/G0752Z Charts................................. 92
WARRANTY & RETURNS
............................. 93
INTRODUCTION
............................................... 2
Machine Description
...................................... 2
Contact Info.................................................... 2
Manual Accuracy
........................................... 2
Model G0602/G0602Z Identification
.............. 3
Model G0752/G0752Z Identification
.............. 4
Controls & Components
................................. 5
Machine Data Sheet
...................................... 8
SECTION 1: SAFETY
..................................... 10
Safety Instructions for Machinery
................ 10
Additional Safety for Metal Lathes
............... 12
Glossary of Terms
....................................... 13
SECTION 2: POWER SUPPLY
...................... 14
SECTION 3: SETUP
....................................... 16
Unpacking
.................................................... 16
Needed for Setup
......................................... 16
Inventory
...................................................... 17
Cleanup
........................................................ 18
Site Considerations
...................................... 19
Lifting & Placing
........................................... 20
Leveling & Mounting
.................................... 21
Assembly
..................................................... 22
Lubricating Lathe
......................................... 22
Power Connection........................................ 22
Test Run
...................................................... 22
Spindle Break-In
.......................................... 24
Recommended Adjustments
........................ 24
SECTION 4: OPERATIONS
........................... 25
Operation Overview
..................................... 25
Chuck & Faceplate Mounting....................... 26
Installation & Removal Devices
................... 26
Chuck Installation......................................... 27
Chuck Removal............................................ 28
Changing Jaw Set
........................................ 28
Scroll Chuck Clamping
................................ 29
4-Jaw Chuck
................................................ 30
Faceplate
..................................................... 31
Tailstock
....................................................... 32
Centers
........................................................ 36
Steady Rest
................................................. 38
Follow Rest
.................................................. 39
Carriage & Slide Locks
................................ 39
Compound Rest
........................................... 39
Four-Way Tool Post
..................................... 40
Manual Feed
................................................ 41
Spindle Speed.............................................. 42
Power Feed.................................................. 44
Threading
..................................................... 46
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