II. Introduction
-2-
II. c - DEFROST (cont’d):
Product left inside will be safely held because:
a) If occurring at the end of a chill cycle the cabinet air
temp of 10-15°F will hold the product safely for the maxi-
mum 40-minutes of defrost.
b) If occurring while in maintenance mode the defrost pe-
riod will almost certainly be signicantly less than 40-min-
utes, so product temperature will not be effected.
NOTE: Do not open the door during defrost unless it is to
remove all product inside.
II. d - INSTALLATION CHECKLIST:
Install requirements vary by model...
Model TBC5
1) Insure proper clearances, no obstruction to either
front louver for at least 24” from cabinet face.
2) Install all four standard legs or optional casters,
insuring that the unit is level for proper operation.
3) Plug the power cord into a dedicated 115 volt/20
amp outlet.
4) Insure the paper supply for the printer(s) is properly
installed and that the printers are operational.
Model TBC13
1) Insure proper clearances. No obstruction of the front
louvers and 3” on the left, right and rear (86°F or less)
or 5-1/2” on the left, right and rear (greater than 86°F).
2) Install the legs or casters, insuring that the unit is
level for proper operation.
3) Place condensate tube in to oor drain or install
optional condensate evaporator.
4) Plug the power cord into a dedicated 220/115/60/1
volt, 20 amp outlet.
5) Insure the paper supply for the printer(s) is properly
installed and that the printers are operational.
Models TBC1H & TBC1HR
1) Insure proper clearances, no obstruction to either
front louver for at least 12” above the cabinet.
Unit must be located on a level surface.
2) Seal the unit to the oor in accordance with local
sanitation codes.
3) Install the door ramp(s).
4) Place condensate tube into oor drain or install
optional condensate evaporator.
5) Hardwire to a dedicated 115 volt/20 amp circuit.
6) Insure the paper supply for the printer(s) is properly
installed and that the printers are operational.
IMPORTANT NOTE
In order to accomplish blast chilling, models TBC1H and
TBC1HR require one properly sized remote condensing unit.
This can be purchased from Traulsen or elsewhere, however
installation would be by others.
II. a - PURPOSE/OVERVIEW:
Thank you for your decision to purchase a Traulsen Blast
Chiller. This important piece of food safety equipment is built
to our highest standards and will provide you with years and
years of dependable service.
It is important to note that although this product is designed
to chill hot product from 135°F down to below 41°F within
FDA/HACCP guidelines, several operational factors, such
as product temperature, density, loading, etc. will all effect
actual chilling performance. As a result, although easy to
use, the operation of blast chilling requires diligent attention
on the part of the operator(s) in order to insure proper results.
It is also important to note that many perceived service
problems can actually be attributed to operational issues,
resulting in lost product and/or down time. Please review
the instructions contained within this manual completely,
and make certain that all operators are well trained in the
equipments proper use.
II. b - BASIC OPERATION:
All Traulsen blast chillers accomplish their task by rapidly
circulating very cold air. Upon starting a chill cycle using the
STANDARD method, interior cabinet air temperature is set to
a -27°F differential from the target temperature. When using
the default target of 37°F the chiller will cycle between 10°F
(OFF) and 14°F (ON). These temps were determined as
optimum for rapid chilling product without freezing.
NOTE: For products prone to freezing (ex. high water con-
tent such as produce) we recommend use of the DELICATE
method. Delicate uses a differential of only -7°F from the
target temperature.
The blast chiller will continue this operation until such time
as all probes reach the target temperature (when chilling
by TEMP) or all time zones have elapsed (when chilling by
TIME). At this point it will automatically return to MAINTE-
NANCE operation with cabinet air temperature maintained at
the target temperature (default 37°F). This maintains chilled
food safely refrigerated and in the case of FREEZE cycles,
the product will be held at the correct frozen temperature.
II. c - DEFROST:
All refrigeration equipment require a regular defrost cycle
in order to maintain their evaporator coils clear of ice. The
Traulsen blast chillers covered in this manual are pro-
grammed to automatically defrost every six hours.
The period of defrost will be a maximum of 40-minutes in
duration. This is temperature terminated. Should the coils
reach their target temperature of 50°F prior to that time
elapsing the blast chiller will automatically stop defrosting
and return to normal operation.
To increase/decrease the interval between defrost cycles
select: MANUAL - TOOLBOX - USER - SCHEDULED DE-
FROST. At the bottom of the screen adjust to the desired
defrost interval, then press SAVE.
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